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Semi-Gantry (Semi-Portal) Cranes manufactured by ABRA Crane
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Semi-Gantry (Semi-Portal) Cranes

For a building where one side can carry a runway and the other cannot. The bridge rides on the wall or column line at one end and on a floor rail at the other, so you add lifting without rebuilding the structure.

12 t · 160 tsingle / double girder capacity
32 mspan as standard
Since 2004manufacturing in İzmir
Founded 2004In-house manufacturingEN · FEM · ISO designCE marked2,500+ cranes installed

What is a semi-gantry crane?

A semi-gantry crane, also called a semi-portal crane, carries one end of its bridge on a runway fixed to a building wall or column line, and the other end on a single leg that travels on a rail in the floor. It suits buildings where only one side can carry a crane runway.

Type selection

When to use a semi-gantry crane: one side carries, the other does not

Most buildings are not symmetrical. One side is a solid column line or a load-bearing wall that a runway can be fixed to. The other side is a glazed façade, an office run, a line of machines, or open ground where no column exists at all.

Asymmetry is the usual case for a semi-gantry, but it is not the only one — a process sometimes calls for the type even where the structure could carry a full runway, because the floor-level leg keeps one side of the working area clear. On the supported side the bridge lands on the structure that already exists. On the other it lands on a leg and a floor rail, and the load goes straight into the slab.

Four conditions point to this type:

  • The building can take a runway on one side only. Reinforcing the other side, or adding a second column line, costs more than adding one leg.
  • Headroom is tight. With one end riding high on the wall, the hook works closer to the roof than it would under a full gantry of the same capacity.
  • Floor traffic cannot be given up. A full gantry sweeps two corridors at floor level. A semi-gantry sweeps one, and it can be put on the side where forklifts do not run.
  • You want a second crane low down in an occupied building. Where an overhead crane already runs at high level, a semi-gantry can work underneath it on its own runway, serving the floor while the main crane keeps the roof span. Clearances and the two cranes' travel zones are set together at design stage. Anti-collision and travel-zone interlocking between an existing high-level crane and a new semi-gantry is supplied; the scope is defined per project.

There is a condition attached, and it is structural. The elevated side transfers vertical load and moment into your columns or wall. Those loads are calculated and issued per project, so your structural engineer can verify the building before anything is fabricated.

If both sides of the building are open ground, the full gantry crane is the simpler structure. If the building can carry a runway on both sides, compare the double girder overhead crane instead. Send us a general arrangement drawing and an engineer will mark the options on it.

Our approach

How we engineer a semi-gantry crane to your building

A semi-gantry is calculated twice: once as a crane, and once against a structure somebody else designed, often decades ago.

So the work starts with your building. We take the column spacing, the bracket geometry and the available headroom, then set span, capacity and duty class against them. The loads the crane will put back into the structure are issued per project, in a form your structural engineer can check. Where the columns will not take what the lift demands, it is better to know that on a drawing than after manufacturing.

The floor side is the other half of the calculation. A single leg concentrates its wheel loads on one rail line, so rail type, slab condition and foundation come into the design early rather than at installation.

We manufacture the hoist unit in our own plant in İzmir, together with the steel structure, the end carriages and wheel groups, and the operator cabin. The machine and the structure are built together, so the lifting characteristic and the frame carrying it come out of one engineering office. Years later that still matters: when a wheel group needs replacing, the drawing is in the same building as the lathe.

Manufacturing

“From our plant to your building”

Machining at the ABRA plant in İzmir
End carriage wheel groups machined at the ABRA plant
Hoist unit on test at the ABRA plant

Technical data

Semi-gantry crane specifications, capacity and span

Read each value with what it does for the lift — that is how the crane is sized against your building.

Our semi-gantry cranes reach 12 t on a single girder and 160 t on a double girder as a standard selection — above 160 t we engineer per project — over spans of 32 m as standard — longer spans are engineered as a special project. Every capacity-to-span pairing is calculated per project, because span, building capacity and duty class move together.

Motion runs on inverter (VFD) control for soft starts and low-sway positioning, with stepless hoisting and micro-speed positioning: 0–4 m/min as the standard speed, coming down to about 0–2.3 m/min at the top of the range. Lifting height follows your building: on the elevated side the hook works to the clearance the runway leaves, so your section drawing governs it.

Semi-gantry vs full gantry vs overhead crane

CriterionSemi-gantry crane (this page)Full gantry craneOverhead travelling crane (EOT)
Where the load path goesOne end into the wall or column line, one leg to a floor railDown two legs to ground railsInto the building columns and roof steel, along the whole runway
Building requirementStructure strong enough on one side, verified per projectNo crane runway needed on the structureRunway and structure sized for the crane on both sides
Rail lines neededOne, at floor levelTwo, at floor levelNone at floor level
Floor spaceOne leg sweeps one corridorLegs sweep two corridorsFloor left clear
Typical siteAsymmetric building, narrow workshop, yard edge, low-level second craneOpen yard, or a building that cannot carry a runway at allEnclosed building with crane-rated steelwork
ABRA capacity12 t single girder · 160 t double girder12 t single girder · 160 t double girder250 kg – 12 t single girder · 250 kg–160 t double girder
ABRA span32 m as standard32 m as standard30 m (single) / 32 m (double) as standard
ABRA pagethis pagegantry cranedouble girder · single girder

All ABRA figures are engineering-confirmed maxima for the type. The exact capacity-span-height combination is calculated per project against your building.

Semi-gantry crane — technical specification

ParameterValueConsequence / note
Lifting capacity — single girderup to 12 tLight and medium work; keeps the leg and the floor rail light
Lifting capacity — double girderup to 160 tHeavy and long-span work; structure sized per project
Span32 m as standardLonger span lowers capacity and raises what the building side must carry
Lifting height / hook pathper projectSet from your section drawing — the runway height on the building side governs it
Girder typeSingle or double girderDouble girder for higher capacity, longer span, cabin or special attachment
Building-side supportRunway on wall brackets or column bracketsLoads into your structure calculated and issued per project
Floor-side supportOne leg on a floor railRail type, slab and foundation confirmed before installation
Duty classFEM 1Bm–5m (ISO M3–M8), per projectSized to load spectrum × running hours, not to the peak load
Hoisting speedStepless, inverter-controlled — 0–4 m/min standard, 0–3.5 / 0–3.6 at 6.3 · 12 · 12.5 · 16 t, 0–2.3 … 0–3.4 from 30 t to 160 tStandard crane speeds; micro-speed for accurate positioning
Trolley travel speed4–16 m/min to 2 t · 5–20 from 3.2 to 20 t · 5–20/25 at 25–32 t · 5–20/25/30 from 40 tMatched to span and cycle; soft start protects the bracket and the rail
Bridge travel speed5–20 m/min to 20 t · 5–20/25/30 from 25 tSet with the span and the cycle
Motion controlInverter (VFD)Soft start/stop, reduced load sway, gentler on structure and rail
Power supply380–415 V / 50 Hz (60 Hz for export)Matches local and export grids
Protection classIP54 / IP55 (motor and panel)Dust and moisture protection
Ambient temperature−10 … +50 °CStandard band; site-specific duty engineered per project
Max wheel load / foundation loadsCalculated and issued per projectNeeded before the floor rail and its foundation are designed
ControlRadio remote / pendant / operator cabinOperator cabin made in-house
SafetyOverload switch + load cell (standard) · travel limit switchesOverload protection under EN 14492-2
StandardsEN 13001 series · EN 15011 · EN 14492-2 · EN ISO 13849-1 / -2 · EN IEC 60204-32 · FEM 9.511 (complementary) · CE · ISO 9001Duty class stated per project

Duty class reference

FEM (mechanism)ISO MTypical use
1BmM3Light, single shift
2mM5Medium/heavy, 1–2 shifts
4mM7Very heavy, 2–3 shifts
5mM8Continuous / severe (process duty around the clock)

The speeds shown are standard values; other speeds are provided on request. Where a value depends on your site, it is written “per project” and confirmed with you.

Send us a general arrangement drawing with your load and span. What comes back is an engineered structure and a duty class your own engineer can check.Request a site review →

Equipment

Semi-gantry crane equipment and options: cabin, controls, ATEX

Each option below answers a problem this structure creates:

Single or double girder

A single girder up to 12 t suits light and medium work over shorter spans and keeps the leg light. A double girder takes the heavy end of the range and the long spans, and it is what carries a cabin or a special attachment.

Operator cabin

Over a long span the operator needs to see the load from above instead of walking beside it. Fixed or travelling with the trolley. Radio remote and pendant push-button are the other control options; see operator cabins.

Inverter (VFD) drives with inverter-based sway control

An asymmetric bridge answers hard starts unevenly. Soft acceleration keeps the load steady and takes shock out of the bracket connection and the floor rail alike.

Overload protection (EN 14492-2)

An overload switch and a load cell are standard, so the crane refuses a lift beyond its rating.

Ground-level travel safety

The leg travels where people work, so travel limit switches are specified with the crane, and audible and visual warning can be added on the leg side.

Assisted automation

Position memory, target positioning and repeat moves for a building that runs the same route all day. The operator stays in control; this is assisted automation. ABRA Crane Tracking can be added as the data layer for usage, condition and maintenance data.

ATEX option

Where the building is a classified area, the same crane is engineered as an explosion-protected system for gas Zone 1–2 or dust Zone 21–22, to the site's own zone map; see Explosion-protected cranes.

Applications

Where semi-gantry cranes work: narrow buildings, yard edges, second-level lifting

The common thread is a building that helps on one side and not on the other.

  • Narrow workshops and machining buildings — one wall carries the runway, and the single leg runs along the aisle so the machine line keeps its floor.
  • Steel service and manufacturing — long material handled along one side of the building, often under an existing high-level crane.
  • The edge of an open stockyard — the building wall carries one end and the yard rail carries the other, so loading works at the boundary between covered and open storage.
  • Foundry and metallurgy support buildings — secondary handling at low level while the main span stays free for the process crane.
  • Heavy manufacturing and machine building — components too long to pass under a building runway, handled at floor level.
  • Shipyard and quayside workshops — building-edge lifting where a full gantry's second rail line would block the access road.

Type routing

Semi-gantry or full gantry crane? Which structure fits the building

Ask what already exists. A full gantry needs two rail lines and the ground to carry both, and in exchange it needs nothing from the building. A semi-gantry needs one rail line and a structure strong enough to take the other side, and it gives back the floor a second leg would have used.

Cost follows the same logic. One rail line means less civil work and less floor lost, but the saving only holds if your columns can take the load without reinforcement. That has to be calculated, which is why we ask for the general arrangement drawing before quoting.

Both types are built in the same plant and to the same duty class range. Compare the full gantry crane, or send us your load, span and column details and an engineer will tell you which structure your building supports.

Project process

How we work: from site survey to commissioning and service

Four steps, so a committee can see the whole route before committing:

STEP 1

Site review

Load, span, cycle, headroom, floor traffic, and what the wall or column line can carry.

STEP 2

Engineering and quotation

We confirm the duty class, issue the building-interface and floor-rail loads for your structural and civil work, and flag any spec deviation before you sign.

STEP 3

Manufacture and installation

Hoist unit and steel structure built in our own plant, then the runway, the rail and the crane erected and commissioned in your building.

STEP 4

Maintenance and service

Scheduled maintenance under an annual contract, spare parts and modernisation.

After-sales

Maintenance, parts and service

On this type the two sides age differently. The floor rail collects whatever the building drops on it, while the elevated runway and its brackets want checking for alignment, because a building settles and a bolted connection works loose. We build the end carriages and wheel groups ourselves, so we know what to measure and when.

Maintenance is agreed under an annual contract covering 4 visits a year, with on-site response within 48 hours of a call, anywhere in Türkiye. Warranty is 2 years. Crane Contact Center 444 8 440.

We also service, supply parts for and modernise cranes we did not build, so a mixed installation stays under one contract. See after-sales service.

48 hoursOn-site response, anywhere in Türkiye
2 yearsWarranty, fixed term
4 visits / yearAnnual maintenance contract
Any brandService, spares and modernisation

FAQ

Frequently asked questions

What is a semi-gantry crane, and how does it differ from a full gantry?

A semi-gantry carries one end of the bridge on a runway fixed to a wall or column line, and the other end on a single leg running on a floor rail. A full gantry stands on two legs and two ground rails, and asks nothing of the building. Choose the semi-gantry when one side of the building can carry a runway and you want the floor on that side back.

How much can a semi-gantry crane lift?

Ours reach 12 t on a single girder and 160 t on a double girder, over spans of 32 m as standard; longer spans are engineered as a special project. What you can run at a given span also depends on what your building side will carry, so the combination is confirmed per project. Send us the load, the span and the column details.

Will my existing building carry one side of the crane?

That is the first thing we check, and it is answered with numbers. The vertical and horizontal loads and the moment the crane puts into your columns or wall are calculated and issued per project, so your structural engineer can verify the building before manufacturing starts. If the structure will not take it, a full gantry keeps the same lift and puts the load in the ground instead.

Can a semi-gantry crane work in a building that already has an overhead crane?

Yes, and that is a common reason to choose one. The semi-gantry runs on its own runway at a lower level and serves the floor, while the existing crane keeps the roof span for heavier work. Clearances and the travel zones of both cranes are set at design stage, and we ask for the existing crane's drawings before we quote.

Get a recommendation

Let's read your building together

Send us the load, the span, the headroom and what the wall or column line can carry. An engineer confirms the structure, the duty class and the loads your building will take — no obligation.

Or call 444 8 440

Request a site review

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Designed and built to EN, FEM and ISO standards · CE marked · duty class defined per project (our build range: FEM 1Bm–5m / ISO M3–M8) · manufacturing in İzmir since 2004